Scales displaying different weights, illustrating the concept of measuring t-shirt weight
Scales displaying different weights, illustrating the concept of measuring t-shirt weight

How Much Does a Shirt Weigh? A Comprehensive Guide

When shipping custom printed shirts to customers or team members, understanding the weight of a shirt is crucial for accurate shipping cost calculations. Online sellers need to know the weight of their t-shirts to charge the correct amount or budget accordingly. Even small weight differences can significantly impact international shipping expenses. Let’s dive into the details of how much a shirt typically weighs.

T-Shirt Weight by Brand and Style

To provide a helpful reference, we’ve compiled a table of common t-shirt brands and their approximate weights. While this list currently focuses on t-shirts, we plan to update it with hoodies and sweatshirts in the future, so check back for more information.

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As a general guideline, a small Fruit Of The Loom Budget t-shirt weighs approximately 128 grams (4.5 ounces). A medium Gildan Softstyle t-shirt weighs around 138 grams (4.86 ounces), and an XL American Apparel 50/50 t-shirt weighs about 156 grams (5.5 ounces). Therefore, you can estimate that the average t-shirt weighs between 130 grams and 150 grams.

Learn about the differences between screen printing and digital printing and their effects on t-shirt weight.

Factors Affecting T-Shirt Weight

Keep in mind that shirt weights can vary based on several factors:

  • Territory and Year: Manufacturers may adjust their materials or production processes over time, affecting the final weight.
  • Humidity: Environmental conditions, such as humidity levels, can influence the weight of a t-shirt.
  • Fabric Finish: A “heather” finish can sometimes make a t-shirt lighter by a few grams.

Therefore, consider these figures as estimates and always round up to ensure accurate shipping calculations.

Packaging Considerations

When shipping t-shirts, packaging plays a crucial role in both protection and overall weight.

Mailer Bags

A popular and cost-effective option for individual t-shirt shipments is using plastic mailer bags. These bags are waterproof and lightweight. A typical mailer bag suitable for one folded shirt measures around 250mm x 350mm (10″ x 14″). These mailbags add approximately 15g to the overall weight.

Additional Inserts

Don’t forget to account for any additional inserts, such as packing notes or postcards. An A5 card can add about 6g to the total weight.

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Conclusion

Accurately determining how much a shirt weighs is essential for efficient and cost-effective shipping. By understanding the factors that influence t-shirt weight and considering packaging materials, you can ensure accurate shipping cost calculations and avoid unexpected expenses.

If you have any further questions or need assistance, please reach out to us.

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