Smoked Pulled Pork Sandwich on a wooden cutting board. Delicious smoked pork butt ready to be served.
Smoked Pulled Pork Sandwich on a wooden cutting board. Delicious smoked pork butt ready to be served.

How to Smoke a Pork Butt: Your Step-by-Step Guide to BBQ Perfection

Smoking a pork butt, also known as a pork shoulder, is a gateway to some of the most flavorful and tender BBQ you can create. This guide will walk you through the simple steps to achieve mouthwatering smoked pulled pork that’s perfect for feeding a crowd or enjoying leftovers throughout the week. With just a few ingredients and a little patience, you’ll be on your way to BBQ mastery.

What is a Pork Butt (and Why Smoke It)?

Despite its name, the pork butt, or Boston butt, is actually cut from the upper shoulder of the pig. This cut is known for its generous marbling and connective tissue, making it ideal for low and slow cooking methods like smoking. When smoked properly, the connective tissue breaks down, resulting in incredibly tender and juicy pulled pork. Trying to quickly cook a pork butt would result in tough, chewy meat. However, the long, slow smoking process transforms this tougher cut into BBQ gold.

Simple Ingredients for Amazing Smoked Pork Butt

One of the beauties of smoked pork butt is its simplicity. You don’t need a long list of fancy ingredients to achieve incredible flavor. For this recipe, we’re focusing on just three key components that deliver classic BBQ taste:

  • 8-10 pound bone-in pork shoulder roast (or Boston butt): The star of the show. Bone-in is preferred as it adds flavor and helps keep the pork moist during the long smoking process.
  • 2-3 Tablespoons yellow mustard: This acts as a binder for the rub and adds a subtle tang that complements the pork beautifully. Don’t worry, you won’t taste the mustard in the final product.
  • 1/4 cup + 1 Tablespoon Signature Sweet Rub (divided use): A flavorful blend of sweet and savory spices that enhances the natural taste of the pork. You can use a pre-made rub or create your own sweet BBQ rub at home.

That’s all you need to create truly exceptional smoked pulled pork. These simple ingredients allow the smoky flavor to shine through and highlight the quality of the pork itself.

Step-by-Step Guide: How to Smoke a Pork Butt to Perfection

Smoking a pork butt is a straightforward process, but it does require time and attention to detail. Follow these steps to ensure BBQ success:

Step 1: Prepare Your Smoker

Preheat your smoker to a consistent temperature of 225 degrees F (107 degrees C) for indirect smoking. This means the heat source is not directly under the pork. For fuel, hickory or apple wood are excellent choices for pork, imparting a classic smoke flavor. Ensure you have enough fuel to maintain the temperature for a long cook time, typically 15-20 hours depending on the size of your pork butt.

Step 2: Prep the Pork Butt

Remove the pork butt from its packaging and pat it dry with paper towels. This helps the mustard and rub adhere better. Trim off any excess fat if desired, but leaving some fat on is beneficial for moisture and flavor.

Step 3: Slather and Season the Pork Butt

Evenly coat the entire surface of the pork butt with yellow mustard. Then, generously apply your Signature Sweet Rub, ensuring all sides are well covered. There’s no need to rub it in aggressively; just make sure it’s a nice, even coating.

Step 4: Smoking the Pork Butt (Time and Temperature)

Place the seasoned pork butt directly on the smoker grates, fat side up. Position it in the center of the grate, away from direct heat. Close the smoker lid and maintain a consistent temperature of 225 degrees F. The general rule of thumb is to plan for approximately 2 hours of cook time per pound of pork. However, it’s crucial to cook to internal temperature, not just time.

For accurate temperature monitoring, use a reliable instant-read probe thermometer. Insert the probe into the thickest part of the pork butt, avoiding the bone. You’re aiming for an internal temperature of at least 195 degrees F (90 degrees C), but you can go up to 201 degrees F (94 degrees C) for even softer, more easily pulled pork.

Step 5: Understanding and Managing “The Stall”

During the smoking process, you’ll likely encounter “the stall.” This is a period where the internal temperature of the pork butt seems to plateau, often around 145-165 degrees F (63-74 degrees C). This is due to evaporative cooling as moisture releases from the meat. Don’t panic! The stall is normal.

You have two options to manage the stall:

  1. Power Through (No Wrap): Continue smoking without wrapping. This will prolong the cooking time but allows for maximum smoke penetration and the development of a beautiful, flavorful bark (the crispy, dark exterior).
  2. Wrap for Speed (Texas Crutch): Once the stall hits and you’re happy with the bark formation, you can wrap the pork butt tightly in aluminum foil or butcher paper. Wrapping helps to push through the stall faster by trapping moisture and heat.

For this simple recipe, we recommend embracing the no-wrap method to maximize bark development and smoky flavor.

Step 6: Resting and Shredding

Once the pork butt reaches your target internal temperature (195-201 degrees F), remove it from the smoker and wrap it tightly in aluminum foil. Allow the pork to rest for at least one hour, or even up to two hours, before shredding. Resting is crucial as it allows the juices to redistribute throughout the meat, resulting in more tender and flavorful pulled pork.

After resting, shred the pork using meat claws or two forks, discarding any large pieces of fat or gristle. For an extra layer of flavor, sprinkle the shredded pork with an additional tablespoon of your Signature Sweet Rub and mix it in.

Pro Tips for the Best Smoked Pork Butt

  • Invest in a good thermometer: Accurate temperature monitoring is key to successful smoking. An instant-read probe thermometer is essential.
  • Don’t rush the process: Low and slow is the name of the game for smoked pork butt. Patience is rewarded with incredible flavor and tenderness.
  • Embrace the bark: The dark, flavorful bark is a hallmark of well-smoked pork. Don’t be afraid of it!
  • Wood Choice Matters: Experiment with different wood types to find your favorite smoke profile. Hickory and apple are classic choices for pork, but mesquite, pecan, or cherry can also be delicious.
  • Freezing Pulled Pork for Later: Smoked pulled pork freezes exceptionally well. Shred leftover pork, let it cool completely, and then store it in freezer-safe bags, removing as much air as possible.

How to Freeze Smoked Pulled Pork

  1. Cool it down: Ensure the pulled pork is cooled to room temperature or colder before freezing.
  2. Shred first: Shredding before freezing saves space and allows for quicker freezing and thawing.
  3. Freezer-safe bags are key: Use quality freezer bags or vacuum seal for optimal freshness and to prevent freezer burn.
  4. Remove excess air: Press out as much air as possible from the bags before sealing.
  5. Date and label: Label bags with the date and contents. Frozen pulled pork is best used within 6 weeks in a standard freezer or up to 6 months in a deep freezer.

Reheating Smoked Pulled Pork: Three Delicious Methods

  1. Crispy Skillet Reheat: For a slightly crispy texture, defrost the pork in the refrigerator overnight. Then, sauté it in a cast iron skillet with a little cooking oil until heated through and slightly crispy. Great for tacos or burritos.
  2. Simmer for Freshness: For the most tender, “fresh-off-the-smoker” flavor, simmer the frozen pork in its freezer bag in a pot of barely simmering water for 25-30 minutes until heated through.
  3. Smoker Reheat (Bonus Smoke Flavor): Defrost the pork slightly, place it in an aluminum pan with a little apple juice, and reheat in a 225 degrees F smoker for about 2 hours, stirring occasionally.

More Delicious Pork Butt Recipes to Try

Once you’ve mastered this simple smoked pork butt recipe, explore other variations to expand your BBQ repertoire! Experiment with different rubs, sauces, and smoking techniques to create your own signature pulled pork.

Simple Smoked Pulled Pork Butt/ Shoulder Recipe

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This simple smoked pulled pork recipe provides a solid foundation for BBQ success. With minimal ingredients and straightforward instructions, you can create tender, flavorful pulled pork that will impress your family and friends. So fire up your smoker and get ready to enjoy the deliciousness of homemade smoked pork butt!

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